XW-PC10 Prismatic Battery Cell Stack and Compress Machine

Model: XW-PC10
Max compress length: 1000mm
Max compress pressure: 150kg
Battery type: Prismatic
Usage: for prismatic cell stacking and compressing
Type: Semi automatic
Certification: CE
MOQ: 1 pcs
Leading time: 10-15 days
Warranty: 1 year

SKU: XW-PC10 Category:
General Details

XW-PC10 prismatic battery cell stack and compress machine is designed for lithium prismatic battery module and pack assembly. It compresses stacked prismatic cells to a preset length or pressure and monitors battery stack length and compression force in real time during the assembly process.

This machine is suitable for prismatic LFP battery modules, energy storage battery packs, EV battery modules and customized lithium battery pack production. It helps improve cell alignment, module compression consistency and preparation quality before busbar assembly, fixture locking or laser welding.

Machine Function

The operator can set the final compression length and target pressure in advance. After the prismatic cells are placed in position, the machine automatically compresses the battery stack. When the preset length or pressure is reached, the compression process stops automatically.

XW-PC10 is a practical compression solution for battery modules with length less than 1000 mm. For different cell sizes, module structures or production requirements, the travel, fixture and compression configuration can be discussed according to the project.

Key Features

  • Specially designed for prismatic lithium battery cells and battery modules
  • Suitable for different prismatic cell sizes and module layouts
  • 1000 mm travel, suitable for battery packs with length less than 1000 mm
  • Compression travel can be customized according to customer requirements
  • High-precision pressure sensor for real-time compression force measurement
  • Servo motor and screw rod structure for accurate length control
  • Touch screen control system for easier parameter setting and operation
  • Helps prepare the battery module for welding, testing and final assembly

Applications

  • Prismatic battery module compression
  • Energy storage battery pack assembly
  • EV battery module and pack production
  • LFP prismatic cell stacking and compression
  • Battery pack pilot production and customized assembly projects

Why Controlled Compression Matters

In prismatic battery module assembly, the compression process affects module size, cell alignment, busbar positioning and welding stability. A controlled stack and compression machine helps reduce manual variation and makes the next assembly steps more consistent.

XWELL can recommend the suitable compression stroke, fixture design, pressure range and automation level according to the customer’s prismatic cell dimensions, module drawing and target production capacity.

XW-PC10 prismatic battery cell stack and compress machine prismatic battery module compression machine structure

prismatic battery stack compression process battery module compression fixture for prismatic cells

touch screen control for prismatic cell compression machine

Information Needed for Quotation

To recommend a suitable prismatic battery cell stack and compress machine, please share the following information:

  • Prismatic cell size and battery chemistry
  • Number of cells in one module
  • Module length, width and height
  • Target compression force or final module length
  • Required compression travel and fixture structure
  • Target production capacity and automation level
  • Photos or drawings of the battery module structure if available

FAQ

What is the difference between XW-PC10 and XW-PC15?

XW-PC10 is suitable for battery packs with length less than 1000 mm, while XW-PC15 is designed for longer battery stacks with standard travel up to 1500 mm. The final choice depends on the customer’s module length and process requirements.

Can XW-PC10 be customized for different prismatic cells?

Yes. The fixture, compression stroke and machine configuration can be adjusted according to the prismatic cell size and battery module design.

Does the machine measure pressure during compression?

Yes. XW-PC10 uses a high-precision pressure sensor to monitor real-time compression force during the compression process.

Can it be used in a prismatic battery pack assembly line?

Yes. It can be used with cell grading, sorting, laser cleaning, laser welding, CCD inspection, BMS testing and aging equipment for prismatic battery pack production.

Related Equipment

Send us your prismatic cell size, module drawing, compression requirement and target capacity. XWELL can recommend a practical battery cell stacking and compression solution for your project.

Parameters
Model XW-PC10
Max travel 1000mm
Control system PLC
User interface Touch screen software
Driver Servo motor
Transmission Bearings and screw
Pressure measure High prcession pressure sensor
Position accuracy 0.01mm
Pressure accuracy 0.1kg
Power supply AC220V/50Hz
Power 2kw
Size 1500*500*1500mm
Weight 200kg
Video