XW-CCD43C Full Automatic CCD Prismatic Cell Polarity Inspection Machine
Model: XW-CCD43C
Inspection size: 400*300mm
Battery type: Prismatic
Usage: for cell positive and negative direction checking
Type: Full automatic with conveyor
Certification: CE
MOQ: 1 pcs
Leading time: 10-15 days
Warranty: 1 year
XW-CCD43C full automatic CCD prismatic cell polarity inspection machine is designed to check the positive and negative direction of prismatic cells before battery module assembly and welding. The machine uses CCD vision inspection to identify reversed cell polarity, misplaced cells and incorrect battery pack orientation, helping reduce assembly mistakes before the pack enters the next welding process.
For prismatic battery pack production, polarity inspection is an important quality control step. If the cell direction is wrong before busbar welding or module assembly, it may cause rework, welding defects or safety risks. XW-CCD43C provides automatic inspection with conveyor loading and unloading to improve inspection efficiency and process consistency.
Machine Function
The camera collects the positive and negative pole data of the battery cells and compares the result with the preset sample or inspection program. The system quickly analyzes the result as OK or NG, marks the NG position and sends an alarm when abnormal polarity or position is detected.
The machine is suitable for prismatic cell polarity checking before module assembly, busbar welding, laser welding or other battery pack production steps. It can help operators confirm cell orientation before the battery pack enters the welding station.
Key Features
- Full automatic CCD polarity inspection for prismatic battery cells
- Conveyor loading and unloading for automatic battery pack transfer
- Checks cell positive and negative direction before welding or assembly
- Detects reversed polarity, misplaced cells and pack orientation errors
- High-definition 6 megapixel fixed-focus lens
- Maximum inspection range: 400 mm x 300 mm
- Stable detection performance with high inspection efficiency
- Simple programming for different cell combination layouts
- Stores multiple groups of inspection programs and product parameters
- One-key detection mode after parameter setting
- IPC supports sudden power failure protection and database recovery
Applications
- Prismatic cell polarity inspection before module assembly
- Battery pack orientation checking before busbar welding
- Energy storage battery pack production
- EV prismatic battery module manufacturing
- Automatic battery pack assembly line quality control
- Inspection of customized prismatic cell layouts and fixtures
Why CCD Polarity Inspection Matters
In battery pack production, wrong cell direction or polarity can cause serious assembly defects. Manual checking is slow and can be affected by operator fatigue. CCD visual inspection provides a more consistent way to check cell direction, identify NG positions and prevent defective packs from moving to welding or assembly stations.
XWELL can configure the inspection position, fixture, conveyor layout and software program according to the customer’s prismatic cell size, pack structure and production line speed.
Information Needed for Quotation
To recommend a suitable CCD polarity inspection machine, please share the following information:
- Prismatic cell size and module or pack layout
- Inspection area size and required inspection position
- Fixture, tray or conveyor layout drawing
- Whether automatic loading and unloading is required
- Required line speed or inspection cycle time
- OK/NG handling method and alarm requirement
- Photos or drawings of the battery pack structure if available
FAQ
What does this CCD inspection machine check?
It checks whether the positive and negative poles of cylindrical cells are correctly oriented, whether cells are misplaced and whether the battery pack direction is correct before welding or assembly.
What is the inspection range?
The maximum inspection range is 400 mm x 300 mm. The final configuration can be discussed according to the customer’s cell size and pack layout.
Can the inspection program be changed for different battery packs?
Yes. The judgment standard can be set according to different cell combination modes, and multiple inspection program files can be stored.
Can this machine connect with an automatic assembly line?
Yes. XW-CCD43C is equipped with conveyor loading and unloading and can be used in automatic prismatic battery pack assembly lines.
Related Equipment
- Prismatic cell compress machine
- Prismatic cell laser welding machine
- Prismatic cell laser cleaning machine
- Prismatic cell sorting machine
- Prismatic battery full assembly line
Send us your prismatic cell size, pack layout, fixture drawing and line speed requirement. XWELL can recommend a suitable CCD polarity inspection solution for your battery pack production line.
| Item | Parameter |
| Power supply | AC220V，50Hz |
| Power | 600W |
| Control system | Industrial computer, smart camera |
| Type | Pipeline |
| Suitable cell | Prismatic cells |
| Conveyor size | 1600*500mm |
| Motor speed | 300mm/s |
| Inspection size | 400*300mm |
| Inspection degree | 360 degree |
| Inspection speed | 1s/pcs |
| Inspection accuracy | 100% |
| Max load | 150kg |
| Size | L1600*W830*H1870mm |
| Weight | 150kg |