XW-5V40A64CH Prismatic Battery Cell Grading Machine
Model: XW-5V40A64CH
Usage: prismatic cell formation and capacity grading
Battery type: prismatic lithium cell / module
Type: charge-discharge grading machine
Configuration: 5V / 40A / 64CH
Warranty: 1 year
XW-5V40A64CH Prismatic Battery Cell Grading Machine is designed for prismatic lithium battery cell formation, charge-discharge testing, capacity grading and consistency matching before module or pack assembly. This model provides 5V test voltage, 40A current and 64 independent test channels.
This model is suitable for routine prismatic cell formation, capacity grading and production quality control. By grouping cells with similar capacity, voltage and performance, battery manufacturers can improve prismatic module consistency and reduce quality variation in later pack assembly.
Machine Function
- Charge and discharge prismatic lithium battery cells according to the test process
- Measure voltage, current, capacity and charge-discharge performance
- Classify cells by capacity and performance consistency
- Support cell matching before energy storage or EV module assembly
- Record testing data for production traceability and quality analysis
Key Features
- Model: XW-5V40A64CH
- Maximum voltage: 5V
- Maximum current: 40A
- Channel quantity: 64CH
- Computer software for test step editing and data management
- Independent channel control for flexible batch testing
- Supports formation, capacity grading, aging and consistency testing
- Customized fixtures, trays or cabinet layout available according to cell dimensions
Applications
- Prismatic lithium battery cell formation
- LFP prismatic cell capacity grading
- Energy storage battery cell production inspection
- EV battery module cell matching
- Battery factory pilot line or mass production grading process
Product Images
Information Needed for Quotation
- Prismatic cell size, voltage and capacity range
- Required current range and channel quantity
- Testing steps, aging time and data export requirements
- Fixture, tray, cabinet layout and workshop space
- Target daily testing capacity
FAQ
What is this prismatic cell grading machine used for?
It is used to run charge-discharge tests, measure cell capacity and classify prismatic cells with similar performance before module and pack assembly.
Can the fixture be customized?
Yes. Fixtures and channel layout can be customized according to prismatic cell dimensions and production capacity.
How should I choose current and channel quantity?
Current should match the cell capacity and test rate, while channel quantity should match the required daily production capacity.
Related Equipment
- Prismatic cell grading machine for capacity grading and cell matching
- Prismatic cell sorting machine for OCV and internal resistance sorting
- Prismatic cell compress machine for module stacking and compression
- Prismatic cell CCD polarity inspection machine for polarity and position checking
- Prismatic cell laser cleaning machine for terminal cleaning before welding
- Prismatic cell laser welding machine for busbar and terminal welding
Request a Prismatic Cell Grading Solution
Send us your cell size, capacity range, current requirement, channel quantity and testing process. XWELL can recommend a suitable prismatic cell grading machine configuration.
| Equipment structure | |
| Number of equipment channels | 64 channels |
| Size | 1684Lmm×1093Wmm×1640Hmm |
| Fixture form | four-wire method fixture |
| Fixture distance | 37mm |
| Support cell model | Prismatic |
| Working power | 3-phase five-wire AC380V ± 10%, 50HZ |
| Working power | ≤10KW |
| Working environment | temperature 0 ~ 40 ℃, relative humidity ≤80% |
| Cooling method | natural air intake, upward exhaust |
| Channel parameters | |
| Voltage measurement range | 0-5V, resolution 1mV |
| Battery voltage range | charging 0-4.5V；discharging 4.5-2V |
| Constant voltage range | 2.5-4.5V |
| Voltage accuracy | ±(1 ‰ reading + 1 ‰ full scale) |
| Current range | charge 100mA -40A; discharge 100mA -40A, resolution 1mA |
| Current accuracy | ±(1 ‰ reading + 1 ‰ full scale) |
| Type | Energy regenerative, save energy |
| Feedback efficiency | >70% |
| Software functions | |
| Control mode | software installed computer connected equipment work, whole cabinet control |
| Communication method | RS485, baud rate 57600 |
| Process setting | up to 32 steps and 256 cycles can be set |
| Charging mode | constant current, constant voltage |
| Charging cut-off conditions | voltage, current, time, capacity |
| Discharge mode | constant current |
| Discharge cut-off conditions | voltage, time, capacity |
| Protection function | over voltage, under voltage, over current, under current, over capacity protection, power failure protection, data breakpoint recovery |
| Time range | arbitrarily set within 0-30000 minutes, time unit is min |
| Time accuracy | ≤±1 ‰ |
| Sampling inspection cycle | ≤8s |
| Minimum data recording frequency | ≤8s |
| Battery sorting | sort by (capacity, time, open circuit voltage, discharge platform, etc.) |
| Data processing | can record voltage, current, time, capacity and other data, automatically calculate constant current charge ratio, capacity loss, discharge efficiency, average voltage, median voltage and other data, provide data graph sand cycle diagrams; can generate text, EXCEL, WORD or MDB database format file |