XW-100V100A Battery Pack Charge and Discharge Aging Cycle Machine
Model: XW-100V100AXCH
Max voltage: 100V
Max current: 100A
Channel: X, customized
Type: Energy regenerative
User interface: Computer software
Usage: For battery pack charge and discharge aging capacity testing
Certification: CE
MOQ: 1 pcs
Leading time: 10-15 days
Warranty: 1 year
XW-100V100A battery pack charge and discharge aging cycle machine is used for lithium battery pack cycle testing, capacity testing and aging treatment. It supports controlled charge and discharge processes to evaluate battery pack capacity, voltage curve, current response, durability and safety performance.
This machine is suitable for battery pack manufacturers, energy storage pack production, EV module testing, e-bike battery pack testing, industrial lithium battery testing and battery R&D laboratories. The 100V 100A configuration is practical for medium-voltage battery pack testing and production quality control.
Machine Function
The battery pack charge and discharge aging machine simulates real battery operating conditions through long-term charge and discharge cycle tests. During testing, the system controls voltage and current according to the set process and records test data such as voltage, current, capacity, energy and cycle results.
The software can generate battery aging curves, performance reports and detailed process records. This helps users evaluate battery pack consistency, capacity retention, charge-discharge performance and possible quality problems before shipment.
System Structure
- Upper computer: provides human-machine interaction for device startup, shutdown, pause, sequencing, data collection, processing and result output.
- Middle computer: manages device control and calculates battery test data such as capacity and electric quantity.
- Bi-directional AC/DC and isolated DC/DC: supports charging from the grid and feeds discharge energy back to the grid.
- Bi-directional DC/DC Buck/Boost: outputs the required voltage and current for constant-current charge, constant-voltage charge and constant-current discharge.
Key Features
- 100V 100A battery pack charge and discharge aging cycle testing
- Suitable for lithium battery pack capacity testing and aging treatment
- Energy feedback design returns discharged battery energy to the power grid
- DC bus energy feedback efficiency can reach 92% or higher
- High-frequency isolation mode for safe and stable system operation
- Constant current and constant voltage modes switch smoothly
- Four-wire voltage and current sampling for better accuracy and stability
- Each channel can operate independently and support process editing
- Supports multi-channel parallel output according to project requirements
- Barcode input and historical test data traceability
- CSV and Excel data export for test reports and analysis
Applications
- Lithium battery pack charge and discharge cycle testing
- Battery pack capacity testing and aging treatment
- Energy storage battery pack production testing
- EV battery module and pack performance verification
- E-bike and power tool battery pack quality control
- Battery R&D, pilot production and shipment inspection
Software and Data Management
The software interface allows users to set testing steps, monitor channel status and analyze test curves. Each channel can be independently controlled, and the channel status can be quickly identified by background color in the software interface.
Main Interface
Step Setting Interface
Users can customize X-axis and Y-axis data for curve comparison and analysis. The software supports multiple curve displays, zooming, moving and mapping detailed data points on the curve.
Detailed Record
Data and curve processing functions support direct export to CSV and Excel. Curves can also be saved as images, and users can customize exported list items such as cycle data, process data and detailed records.
Information Needed for Quotation
To recommend a suitable battery pack charge and discharge aging machine, please share the following information:
- Battery pack voltage range and capacity range
- Maximum charge current and discharge current
- Number of testing channels required
- Testing steps, cycle count and aging process
- Whether energy feedback function is required
- Data export, barcode, MES or traceability requirements
- Battery pack application and target daily testing capacity
FAQ
What is this 100V 100A battery pack aging machine used for?
It is used for lithium battery pack charge and discharge cycle testing, capacity testing, aging treatment and performance data analysis.
Does the machine support energy feedback?
Yes. The energy-feedback design can return discharged battery energy to the power grid, helping reduce energy consumption during testing.
Can test data be exported?
Yes. The software can export data to CSV and Excel and can save curves as images for analysis and reports.
Can each channel run independently?
Yes. Each channel can be independently controlled and edited, and channel status can be monitored through the software interface.
Related Equipment
- Battery testing equipment
- Battery charge and discharge aging machine
- Battery BMS testing machine
- Battery comprehensive testing machine
- Battery pack machine
Send us your battery pack voltage, capacity, current range, channel quantity and testing process. XWELL can recommend a suitable charge and discharge aging cycle test solution for your battery project.
| Item | Parameter |
| Model | XW-100V100AXCH |
| Number of channels | X, customized |
| Maximum power | 48KW |
| System function | 1. Battery cycle life test
2. Battery capacity test 3. Battery charge/discharge characteristics test 4. Battery charge retention ability test 5. Battery charge/discharge efficiency test 6. Battery over charge/over discharge rate endurance test |
| AC input interface | 1. Input three-phase five-wire system: AC304V~456V,50/60HZ.
2. Input current:73A; 80A-3P circuit breaker is recommended. 3. Frequency: 50Hz 4.THD≦3% 5. Power factor > 0.99 (rated power) 6. Charge efficiency: <=85%,Discharge efficiency: <=84% (the whole machine) 7. Feedback efficiency of bus: 92% |
| Charging voltage | DC 0～100V The voltage range that can be detected and set during charging is up to 100V |
| Discharge voltage | DC 100～8V The range of voltages that can be detected and set when discharging, with a minimum voltage of 8V |
| Charging current | DC 0~100A The range of current that can be detected and set during charging, the maximum current is 100A |
| Discharge current | DC 0~100A Current range that can be used to detect and set when discharging, the maximum current is 100A |
| Voltage accuracy | ±0.05% of F.S±0.05% of F.D |
| Current accuracy | ±0.05% of F.S±0.05% of F.D |
| Power accuracy | ±0.05% of F.S±0.05% of F.D |
| Current response time | Current hardware response time: ≤50ms |
| Time setting range | 1,000 minutes/step |
| Voltage and current detection | Four-wire connection |
| Data recording frequency | ≥1000ms |
| Output DC voltage resolution | 1mV |
| Minimum output current | 50mA |
| Minimum discharge voltage | 8V (voltage of device port) |
| Output DC current resolution | 1mA |
| Channel parallel connection | Support max 4 channels in parallel |
| Data export mode | The data can be exported to EXCEL and chart files, providing a variety of data analysis curves and data lists such as charge and discharge curve, capacity attenuation rate, cycle life curve, charge and discharge voltage, current, capacity-time, etc.. |
| Data storage mode | Users can customize the file name and data saving path, with data saved in file format. |
| Working mode of main channel | Charge: constant current (CC) charge, constant voltage (CV) charge, constant current and constant voltage (CCCV) charge. |
| Discharge: constant current discharge (CD), constant current and constant voltage discharge (CVD) | |
| Communication mode | LAN (TCP/IP) |
| BMS communication method | CAN/RS485(Modbus)(Customized) |
| Test data recording | Voltage, current, time, capacity, electric quantity |
| Input protection | Over-voltage, over-current, open phase, over-temperature, protection alarm and islanding protection; |
| Output protection | Over-voltage, over-current, short circuit, reverse connection, capacity, temperature, no output when the battery voltage is not detected; |
| Software protection | Power failure data protection, power-on resume, over-voltage and over-discharge protection, over-current and under-current protection, capacity protection, over-temperature protection, abnormal protection against voltage trend, abnormal protection against current trend, abnormal protection against current fluctuation, abnormal protection against voltage fluctuation, abnormal protection against rising speed of charging voltage and abnormal protection against falling speed of discharging current; |
| Number of cycles | Max. 10,000 times |
| Cooling mode | Forced air cooling |
| Dimensions (W*D*H) | 650*600*1600mm |
| Ambient temperature | -20℃~50℃ |
| Humidity | 10-90%RH |