Leak-Proof Zero-Weld Metal Battery Box with IP54/IP65 Waterproof Protection for 6V-96V Battery Packs

Product name:Leak-Proof Zero-Weld Metal Box
Thickness: Customizable
Color:black
Material: Iron Mental
Battery Type: Prismatic or cylindrical
Output Power:1 kWh, 2 kWh
MOQ: 10pcs
Leading time: 7-15days

Leak-Proof Zero-Weld Metal Box for Battery Pack | High-Quality Battery Raw Material

No welds, no weak points! Our one-piece zero-weld metal box boosts durability by 35% vs. traditional welded cases, with IP54/IP65 waterproof dustproof protection to shield batteries from harsh environments. Made of high-grade steel/aluminum, it fits 6V-96V packs (EVs, solar storage, medical devices) – low MOQ, fast customization, CE/RoHS certified. The tough, long-lasting raw material your battery packs need!

Technical Specifications

Specification Details Customization Range
Compatible Voltage 12V, 24V, 48V, 60V, 72V (mainstream) 6V – 96V (per battery pack needs)
Material Thickness 1.0mm – 2.5mm (standard) 0.8mm – 3.0mm (adjustable for weight/protection needs)
Size Range Length: 180mm – 550mm
Width: 100mm – 280mm
Height: 60mm – 180mm
Fully customizable (based on battery pack dimensions)
Surface Treatment Electroplating, powder coating, brushed finish (standard) Anti-fingerprint coating, anti-corrosion plating (optional)
Mounting Design Pre-drilled M4/M5 threaded holes Custom hole positions/sizes for easy installation
Certifications CE, RoHS REACH, UL (available for North American/European markets)

Application Scenarios

Our Zero-Weld Metal Box is a versatile battery raw material for multiple industries:
  • Electric Mobility: E-bikes, e-scooters, three-wheeled EVs, golf carts (resists riding bumps and rain)
  • Energy Storage: Home solar storage systems, industrial backup batteries (withstands long-term outdoor placement)
  • Portable Electronics: Medical devices (blood glucose meters), outdoor LED lights, camping gear (compact and dustproof)
  • Industrial Equipment: Electric forklifts, warehouse AGVs (heavy-duty material resists mechanical impact)

Why Choose Our Zero-Weld Metal Box?

  • Cost-Saving for Long Term: The 0-weld structure reduces maintenance costs caused by seam damage, and the durable material extends the box’s service life by 2-3 years vs. ordinary cases.
  • Low MOQ & Fast Customization: We support MOQ as low as 50 units, and custom samples can be delivered within 7-10 days—perfect for small-batch trials or large-scale production.
  • Global Compliance: Certifications like CE and RoHS ensure smooth customs clearance for markets in Europe, Southeast Asia, and North America.
If you need to match the box to your specific battery pack specs (e.g., voltage, size, or protection level), our engineering team will provide free design recommendations. Contact us today for a detailed quote or to request a sample!