BTS50-05-60 Battery Pack General Comprehensive Testing Machine
Model: BTS50-05-60
Application: finished lithium battery pack comprehensive performance testing
Test range: max voltage 50V, charge current 5A, discharge current 60A
Test items: OCV, AC internal resistance, discharge, overcurrent, short circuit, charging and charge protection
Data: SQL or Excel test record saving, with test project import and export
Warranty: 1 year
BTS50-05-60 Battery Pack General Comprehensive Testing Machine is a battery pack comprehensive testing machine used to quickly and accurately check the performance of finished lithium battery packs. It is designed for battery pack production, quality inspection and research testing where open circuit voltage, internal resistance, discharge, charge and protection functions need to be confirmed before shipment.
This model keeps the original BTS testing functions and is suitable for battery packs that require a maximum test voltage of 50V, maximum charge current of 5A and maximum discharge current of 60A. The machine helps manufacturers verify finished pack consistency, BMS protection behavior and load performance in one testing process.
Main Test Items
- Open circuit voltage test between battery positive and negative terminals
- AC internal resistance test in the discharge circuit
- Discharge test for continuous load capacity and voltage drop checking
- Discharge overcurrent protection test for high-current discharge safety
- Short circuit protection test for battery positive and negative short-circuit cut-off time
- Charging test to confirm continuous charging performance
- Charging overcurrent test to check high-current charge protection function
Technical Features
- 32-bit ARM processor control system
- 16-bit AD converter for voltage and current testing
- Fast testing speed and high testing accuracy compared with ordinary battery pack testers
- Programmable testing process with a user-friendly host computer interface
- One host computer can control up to 8 machines
- Supports serial port and network communication
- Test records can be saved to SQL database or Excel file
- Supports test project export and import
- Supports same-port and separate-port battery charge and discharge testing
- Supports charging activation for battery packs
- Input voltage: AC220V / 50Hz, and the cover must be well grounded
Model Parameters
- Model: BTS50-05-60
- Continuous output: 250W
- Continuous load power: 3KW
- Maximum test voltage: 50V
- Maximum charge current: 5A
- Maximum discharge current: 60A
Battery Pack Tests Supported
- Battery pack conformance assessment test
- Battery pack internal resistance test
- Battery pack loading test
- Battery pack high-current protection test
- Battery pack short circuit protection test
- Battery pack continuous charging test
- Battery pack high-current charging protection test
Applications
- Lithium battery pack production line final inspection
- Automotive electronics battery pack testing
- Aerospace and marine power battery inspection
- Solar energy storage battery pack testing
- Electric bicycle and electric motorcycle battery pack production
- Backup power battery and communication power supply testing
- Battery pack research and laboratory experiments
Information Needed for Quotation
- Battery pack voltage range and maximum charge voltage
- Required charge current and discharge current
- Battery chemistry, capacity and pack structure
- Whether the pack uses same-port or separate-port charge/discharge design
- Required test items and pass/fail standards
- Expected daily testing quantity and data export requirements
FAQ
What is this battery comprehensive testing machine used for?
It is used to test finished battery pack voltage, AC internal resistance, discharge performance, charge performance and protection functions before shipment or further assembly.
Can one computer control multiple testers?
Yes. According to the original specification, one host computer can control up to 8 machines and supports serial port and network communication.
Can the test data be saved for production records?
Yes. Test records can be saved to a SQL database or Excel file, and the test project can be exported or imported for repeated production testing.
Related Equipment
- Battery BMS testing machine for BMS PCB board protection parameter testing before pack assembly
- Battery charge and discharge aging machine for finished pack cycle testing and aging
- Cylindrical cell grading machine for cell capacity grading before pack production
- Cylindrical cell sorting machine for voltage and internal resistance sorting
- Battery pack spot welding machine for cylindrical cell connection and pack assembly
- Full battery assembly line for customized lithium battery pack production projects
Request a Battery Pack Testing Solution
Send us your battery pack voltage, capacity, charge/discharge current and testing process. XWELL can recommend a suitable comprehensive testing machine for your battery pack production or laboratory project.
| Test item | Test result | Range(unit) | Resolution |
| Open circuit voltage | Open circuit voltage 1 | 0-50(V) | ±2mV |
| Open circuit voltage 2 | 0-50(V) | ±2mV | |
| AC internal resistance | AC internal resistance | 0-1000(mΩ) | ±1mΩ |
| Discharge test | Start voltage | 0-50(V) | ±2mV |
| End voltage | 0-50(V) | ±2mV | |
| Discharge current | 0-60(A) | ±1mA | |
| Discharge time | 0-60(s) | ±1ms | |
| Discharge over current test | Over current | 0-60(A) | ±1mA |
| Over current delay | 0-20(s) | ±0.1ms | |
| Short circuit protection | Short circuit delay | 0-9999(us) | ±0.1us |
| Charge test | Start voltage | 0-50(V) | ±2mV |
| End voltage | 0-50(V) | ±2mV | |
| Charge current | 0-5(A) | ±1mA | |
| Charge time | 0-60(s) | ±1ms | |
| Charging over current test | Charge over current | 0-5(A) | ±1mA |
| Over current dealy | 0-20(s) | ±0.1ms |