XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

Model: XW-ACW
Usage: battery cell PVC shrink wrapping
Application: cylindrical battery insulation and heat shrink protection
Type: full automatic with conveyor
Configuration: 18650/21700, 50-60 PPM
Warranty: 1 year

General Details

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine is an integrated machine for cylindrical battery cell PVC sleeve wrapping. It is controlled by PLC and AC servo motor to complete precise positioning, sleeve cutting, surface pad loading, heat shrinking, cell collecting and counting.

The original description states that the machine can produce about 3,600 finished batteries per hour. It is suitable for full automatic PVC shrink wrapping of 18650 and 21700 cylindrical cells before battery pack assembly or finished cell preparation.

Machine Function

  • Automatically load full boxes of cylindrical batteries
  • Automatically feed and cut heat shrink tubing
  • Automatically punch insulating gaskets and place battery inserts
  • Automatically heat shrink PVC sleeves at a set temperature
  • Automatically count and display production quantity
  • Automatically collect finished batteries through the receiving rack

Key Features

  • Supports 18650 and 21700 cylindrical cells
  • Work speed: 50-60 PPM, about 3,600 finished batteries per hour
  • PLC control with AC servo motor for precise positioning and cutting
  • Automatic loading mechanism for full boxes of batteries
  • Photoelectric sensors detect whether batteries are present online
  • Automatic memory for missing locations
  • Servo-controlled heat shrink tubing feeding for high feeding accuracy
  • Color mark sensor for color film lamination feeding accuracy
  • Internal hot air circulation fan automatically adjusts temperature and reduces temperature difference
  • Batteries rotate in the heat shrink oven for uniform shrinkage and good roundness
  • Adjustable battery conveyor belt speed

Main Working Units

  • Automatic loading mechanism: batteries are loaded from the box and delivered by a speed-controlled motor
  • Material conveyor: sleeve material is conveyed by speed-controlled motor and stepper motor
  • Sleeve assembly: servo motor and cutting system complete sleeve feeding and cutting
  • Punching and pad placement: automatically punches and inserts insulating sheets
  • Heat shrink unit: heat shrink tubing shrinks at the set temperature
  • Electrical control unit: composed of air switch, DC power supply, PLC, sensors and relays
  • Mechanical structure: aluminum profile, sheet metal cabinet and brackets

Applications

  • 18650 cylindrical cell PVC sleeve wrapping
  • 21700 cylindrical cell PVC heat shrink wrapping
  • Automatic cylindrical battery cell insulation sleeve production
  • Battery cell preparation before pack assembly
  • High-volume cylindrical lithium battery production lines

Product Images

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

XW-ACW Automatic Cylindrical Cell PVC Shrink Wrapping Machine

Information Needed for Quotation

  • Cell model, such as 18650 or 21700
  • PVC sleeve size, thickness and color mark requirement
  • Whether insulating gasket punching and placement is required
  • Required production capacity per hour
  • Cell loading method and finished cell collecting requirement
  • Photos or samples of the sleeve material if available

FAQ

What is the difference between XW-ACW and XW-4020/XW-4825?

XW-ACW is for automatic PVC sleeve wrapping of individual cylindrical cells. XW-4020 and XW-4825 are heat shrink tunnel machines for finished battery pack PVC packing.

Can XW-ACW support 18650 and 21700 cells?

Yes. The short description lists battery support for 18650 and 21700 cylindrical cells.

Why do batteries rotate in the heat shrink oven?

Rotation helps the PVC sleeve shrink more uniformly and improves the roundness and appearance of the wrapped cell.

Related Equipment

Request an Automatic Cell PVC Wrapping Solution

Send us your cell model, PVC sleeve size, target capacity and whether insulating gasket placement is required. XWELL can recommend a suitable automatic cylindrical cell PVC shrink wrapping machine configuration.

Parameters
Item Parameter
Model XW-ACW
Supply AC220V/50Hz
Power 5KW
Battery support 14500,18650, 21700, 32650, 46800…(optional)
Function Cell load, cover cut and wrap, pad cut and place, shrink, cell collection (optional)
Work speed 50-60PPM
Pass rate > 99.5%
Air source 0.5-0.6MPa
Hot stove 450mm
Temperatue 135℃ (adjustable)
Weight 1000kg
Size 2000*1100*1700mm
Video