XW-LG6000W Prismatic Battery Gantry Galvo Type Continuous Fiber Laser Welding Machine

XW-LG6000W prismatic battery gantry galvo type continuous fiber laser welding machine is designed for lithium prismatic battery module and pack production. It uses continuous fiber laser welding with gantry motion and galvo scanning to weld aluminum busbars, copper busbars, battery terminals and module connection parts.

Laser welding is a non-contact welding process. The high-energy laser beam melts the material surface and forms a stable weld after cooling and crystallization. In prismatic battery pack production, this process is widely used for busbar welding, terminal welding, sealing welding and battery module connection welding.

Machine Function

XW-LG6000W combines laser welding, motion control and PC-based operation in one machine. It can complete automatic or semi-automatic welding according to the battery module structure, busbar layout and welding path. The machine is suitable for spot welding, butt welding, lap welding, sealing welding and welding paths with straight lines, arcs or complex trajectories.

Key Features

• Designed for prismatic battery module and pack laser welding
• Suitable for aluminum busbar, copper busbar and battery terminal welding
• Gantry motion structure with galvo laser welding head
• Continuous fiber laser welding for stable battery connection welding
• PC control system for programming, testing and maintenance
• Supports automatic or semi-automatic welding process requirements
• Can weld straight lines, arcs and complex plane trajectories
• Integrated graphic editing, operation monitoring and motion control
• High-performance 4-axis motion control for welding path teaching
• Multi-language interface support, including English and Chinese

Applications

• Prismatic battery pack busbar laser welding
• Aluminum and copper battery connection welding
• Energy storage battery module production
• EV battery module and pack manufacturing
• Battery terminal, tab and module connection welding
• Customized prismatic battery pack assembly lines

Why Use Gantry Galvo Laser Welding

For prismatic battery packs, welding accuracy and connection stability directly affect pack safety, resistance consistency and production quality. A gantry galvo laser welding machine can provide flexible welding path programming and stable movement control for different module layouts.

Compared with manual welding, automated laser welding can reduce operator variation, improve process repeatability and support higher production efficiency. XWELL can discuss the laser power, fixture design, welding path, automation level and supporting process according to your battery module drawing.

Information Needed for Quotation

To recommend a suitable prismatic battery laser welding machine, please share the following information:

• Prismatic cell size and battery module structure
• Busbar material, thickness and welding position
• Battery terminal or connection part material
• Module drawing or welding path drawing
• Required laser power and welding depth if known
• Target production capacity and automation level
• Whether CCD inspection, fixture system or conveyor connection is required

FAQ

Can this machine weld aluminum and copper busbars?

Yes. It can be configured for aluminum busbar, copper busbar and battery terminal welding according to the customer’s battery module design and welding requirement.

Is this machine suitable for prismatic battery pack production?

Yes. XW-LG6000W is designed for prismatic battery module and pack welding, especially busbar welding and module connection welding.

Can the welding path be programmed?

Yes. The PC control system supports graphic editing, operation monitoring, acquisition programming and motion control for different welding trajectories.

Can it be used with other battery pack assembly machines?

Yes. It can work with prismatic cell grading, sorting, compression, laser cleaning, CCD inspection, BMS testing and aging equipment in a complete battery pack assembly line.

Related Equipment

• Prismatic cell grading machine for capacity grading and cell matching
• Prismatic cell sorting machine for OCV and internal resistance sorting
• Prismatic cell compress machine for module stacking and compression
• Prismatic cell CCD polarity inspection machine for polarity and position checking
• Prismatic cell laser cleaning machine for terminal cleaning before welding
• Prismatic cell laser welding machine for busbar and terminal welding
• Battery BMS testing machine for pack electrical inspection

Request a Prismatic Battery Pack Machine Recommendation

Send us your cell dimensions, module structure, process requirement and target capacity. XWELL can recommend a suitable prismatic battery pack machine configuration.

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