XW-CCD43 CCD Prismatic Cell Polarity Inspection Machine

XW-CCD43 CCD Prismatic Cell Polarity Inspection Machine is used to inspect the positive and negative direction of prismatic lithium battery cells before module assembly and welding. The CCD vision system helps identify reverse polarity, misplaced cells and incorrect pack orientation, reducing assembly defects before the battery pack enters the next production step.

This machine is suitable for prismatic battery pack production, especially when multiple cells must be positioned correctly before laser welding, busbar welding or module fixture assembly. It supports manual loading and unloading with manual start inspection, making it practical for pilot lines, semi-automatic pack assembly and customized battery projects.

Machine Function

The XW-CCD43 uses a high-definition industrial camera and inspection software to compare the cell polarity layout with the programmed standard. After inspection, the system outputs OK or NG results and helps operators locate polarity or placement errors before welding.

• Check positive and negative polarity direction of prismatic battery cells
• Detect misplaced cells and reversed battery pack orientation
• Compare the inspected layout with the stored standard sample
• Mark NG positions for easier correction before welding
• Help prevent battery pack defects caused by wrong cell polarity

Key Features

• Designed for prismatic cell polarity inspection before module assembly
• Inspection area up to 400 x 300 mm
• High-definition 6 megapixel fixed-focus lens for stable inspection
• Manual loading, unloading and manual start detection mode
• Simple programming for different cell layout combinations
• Multiple inspection programs can be stored for different battery pack models
• One-key inspection after parameters are set
• IPC supports sudden power failure protection and stable database operation

Applications

• Prismatic battery cell polarity inspection
• Battery module assembly quality control
• Prismatic cell pack inspection before welding
• Energy storage battery pack production
• EV battery module assembly and pilot production

Machine Details

Before prismatic battery cells are welded or connected with busbars, polarity direction must be checked carefully. A wrong positive or negative position can cause pack failure, rework or safety risk. The XW-CCD43 helps operators inspect the cell layout visually and consistently, especially when the same line handles multiple battery module designs.

Why Use CCD Polarity Inspection?

Manual polarity checking is easy to miss when battery modules contain many cells or when production workers handle different pack layouts. CCD inspection provides a clearer and more repeatable method to confirm cell direction before welding, helping battery pack manufacturers reduce errors and improve production consistency.

Information Needed for Quotation

To recommend the correct CCD polarity inspection solution, please share the following information:

• Prismatic cell size and cell quantity per module
• Battery module layout or fixture drawing
• Inspection area and required inspection position
• Whether loading is manual or connected with a conveyor line
• Expected inspection speed or production capacity
• Whether OK/NG signal output or line integration is required

FAQ

What does this CCD inspection machine check?

It checks whether the positive and negative poles of prismatic battery cells are arranged correctly, and helps detect wrong cell placement or reversed pack orientation before welding.

Can the inspection program be changed for different battery modules?

Yes. Different cell layout programs can be stored in the system, so operators can switch inspection standards according to the battery pack model.

Can this machine be used in a full prismatic battery pack assembly line?

Yes. It can be used before laser welding, busbar welding, BMS testing and final pack assembly. XWELL can also recommend related equipment for a complete prismatic battery production line.

Related Equipment

• Prismatic battery cell grading machine
• Prismatic cell sorting machine
• Prismatic cell stack and compress machine
• Prismatic battery laser welding machine
• Battery pack BMS testing machine

Request a Prismatic Battery Pack Inspection Solution

If you need to inspect cell polarity before battery module welding, send us your cell size, module layout, inspection position and production capacity. XWELL can recommend a suitable CCD inspection configuration for your project.

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